Shilpa Medicare Limited
Pharmaceutical Excellence Since 1987

Unit VI - TDS/OTF Manufacturing Plant

State-of-the-art automated facility for development and manufacturing of Transdermal Drug Delivery Systems and Oral Thin Films with 40 million units/year capacity

39+
Years of Excellence
40+
Global Markets
500+
Product Portfolio
FDA
Certified Facilities

Advanced Drug Delivery Systems Manufacturing

Shilpa Medicare's Unit VI is a state-of-the-art, fully automated facility designed for the development and manufacturing of innovative drug delivery systems including Transdermal Patches (TDS) and Oral Thin Films (OTF).

Built to comply with all global regulatory standards, this facility represents our commitment to modern pharmaceutical delivery technologies that enhance patient compliance and therapeutic outcomes.

Facility Highlights

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Annual Capacity

40 million products per year production capacity

GMP Certified

Certified by GMP consultants meeting global regulatory standards

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Fully Automated

State-of-the-art automated production and quality control systems

Product Technologies

💊Oral Thin Films (OTF)

Composed of mono or multi-layer polymeric matrix, OTF are modern drug delivery systems designed for comfort and compliance using water-based soluble polymers for rapid drug delivery.

Orodispersible Films
Dissolves within seconds in the mouth; drug is swallowed with saliva (similar to conventional tablets)
Transmucosal Films
Active substance enters systemic circulation via buccal mucosa, avoiding hepatic first-pass effect

🩹Transdermal Drug Delivery Systems (TDS)

Single or multi-layer polymeric adhesive matrix containing drug substance, sandwiched between backing film and release liner for sustained systemic drug delivery.

Key Advantages:
  • Avoids hepatic first-pass effect - better bioavailability
  • Sustained delivery - reduced dosing frequency
  • Decreased pill burden - increased compliance
  • Self-administered - ideal for elderly patients

Manufacturing Capabilities

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Coating Technology

Multiple coating methods with flexible width capabilities

Variable Widths: 120mm to 540mm coating capabilities to match different volume requirements
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Packaging Lines

Specific and flexible packaging for diverse formats

Formats: Small to large size units with various packaging patterns and configurations
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Converting Technology

High-tech precision converting ensures dose accuracy

Features: Advanced converting machines with built-in rejection handling for quality assurance

Quality & Testing Infrastructure

Comprehensive Testing Capabilities

The facility is fully equipped with state-of-the-art instruments to evaluate all types of testing requirements for both Oral Thin Films and Transdermal Patch formulations, ensuring consistent product quality and regulatory compliance.

OTF Testing
Complete testing suite for film thickness, dissolution, content uniformity, and mechanical properties
TDS Testing
Comprehensive evaluation including adhesion, drug release, uniformity, and stability testing

Customer-Centric Manufacturing Excellence

Customer satisfaction is our top priority. We ensure client needs are met through high service standards for both existing and new products:

🌐 Global Compliance
Strict compliance with worldwide standards in manufacturing, quality, safety, and environment
🔗 Supply Chain Management
End-to-end supply chain management including contractor supply chain oversight
⭐ Best Quality & Service
Products offering optimal quality, competitive cost, and superior service delivery