Shilpa Medicare Limited
FDA Approved • GMP Certified

Large Scale Manufacturing

Life-Changing Medicines

Learn more about our large scale manufacturing services and capabilities.

Biologics Manufacturing Equipment
99.5%
Purity Standard
24/7
Process Control

Our Biologics Process Excellence

Cell Line Development

CHO/HEK cell line development and optimization for high productivity and robust performance.

Upstream Processing

Fed-batch and perfusion processes across multiple scales with 24/7 process monitoring and control.

Downstream Purification

Multistep chromatography, filtration and UF/DF delivering high-purity drug substance.

Fill & Finish

Aseptic fill-finish support through partners and/or internal drug product capabilities.

Overview

Our large-scale manufacturing infrastructure supports late-stage and commercial supply with stainless steel (500 L–230,000 L+), validated purification platforms, lifecycle process validation, and global distribution readiness.

Core Capabilities

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Scale: 500 L → 230,000 L bioreactors (SU & SS)
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Scale-up Engineering: Proven seed trains, kLa/mixing control, scale-down models
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Downstream Capacity: Multi-column chromatography, large-area UF/DF systems
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Validation: Process, cleaning, and lifecycle validation packages
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Commercial Readiness: Serialization, labeling, global cold-chain logistics

Detailed Step-by-Step Process

1

1. Scale-up Engineering

Transition from pilot → commercial maintaining key parameters (mixing, shear, oxygen transfer).

  • Mixing time studies
  • Shear rate analysis
  • Oxygen transfer optimization
  • Scale-down model validation
2

2. Upstream Bioreactors

Stainless steel at 500 L to 230,000 L scale; multiple trains for campaign flexibility.

  • Multiple production trains
  • Campaign scheduling
  • Real-time monitoring
  • Automated control systems
3

3. Downstream Purification

High-capacity chromatography skids, virus clearance steps (for mammalian), large-scale UF/DF systems (>10 m²).

  • Multi-column chromatography
  • Virus clearance validation
  • Large-scale UF/DF
  • Process integration
4

4. Validation & QA

Stage-wise process validation (PPQ), cleaning validation, environmental monitoring, lifecycle approach per FDA & EMA guidelines.

  • Process Performance Qualification
  • Cleaning validation
  • Environmental monitoring
  • Lifecycle management
5

5. Packaging & Distribution

Commercial packaging, serialization, regulatory labeling, controlled cold chain distribution globally.

  • Track & trace serialization
  • Multi-language labeling
  • Cold chain logistics
  • Global distribution network

Deliverables

Process Validation Reports

Complete PPQ documentation and lifecycle validation data

Master Batch Records

Commercial manufacturing documentation with full traceability

Certificates of Analysis

CoAs with comprehensive quality testing for commercial release

Long-term Stability Data

Real-time and accelerated stability studies supporting shelf life

Regulatory Filing Support

Complete support for BLA/NDA/MAA submissions and updates

Quality & Regulatory

  • FDA Process Validation Lifecycle Guidance: Stage 1-3 implementation
  • EU GMP: Annex 1 for sterile manufacture compliance
  • ICH Q6B: Specifications for biotechnological/biological products
  • Global Supply Chain Compliance: Serialization & labeling standards worldwide

Deliverables Across Both Scales

  • • GMP clinical & commercial batches
  • • Certificates of Analysis (CoAs)
  • • Stability study protocols & data
  • • Batch records & validation reports
  • • Tech-transfer & regulatory submission packages
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